What Are Phenolic Wheels Made Of?

Phosphoric wheels are one of the most popular types of industrial wheels. They are made of a mixture of phenolic resin and cotton canvas. These materials are cheap, durable, and can carry heavy loads. However, their use in hygienic conditions is problematic. Phenolic wheels can absorb floating microbes and bacteria, which can then spread to floors that are not properly protected. Phenolic wheels, like phenolic caster wheels, can be a good option for several applications because they are relatively cheap and durable.

phenolic resin

Phenolic resin wheels are a durable, versatile, and economical option for your carpet rollers. This material has chemical-resistant properties, including water resistance, most solvents, oils, and chemicals. In addition, phenolic resin wheels will not mark or scratch your floor, and their hard outer shell resists tearing and punctures.

In addition to being an excellent wheel material, phenolic wheels can be used in various industrial applications, including waste bins, platform trucks, and heavy materials handling. These wheels also perform well in baking ovens, curing ovens, and autoclaves. They can also be used for high-temperature bakery applications. So, if you’re considering phenolic wheels for your products, it’s time to start experimenting with them!

Macerated cotton canvas mixed with phenolic resin

These wheels are made of macerated cotton canvas and phenolic resin and molded under high pressure to create a rigid, durable wheel. Phenolic caster wheels roll quietly, are non marking  and resistant to solvents and oils, and are suitable for most indoor applications. However, because of their high weight capacity, they tend to show signs of wear on rough concrete floors.

Compared to steel, canvas wheels are the cheapest option for most general-purpose applications. Macerated cotton canvas is impregnated with phenolic resin,making them quieter than steel. In addition, because of their high hardness, canvas wheels are environmentally friendly and can withstand temperatures ranging from -50°F to 275°F. The canvas wheels are also less noisy than steel and can protect floors.

Steel

These durable caster wheels are made of a material similar to polished maple flooring. They are designed to resist chemicals, acids, and other liquids. They can be used in many different applications, including autoclaves, baking ovens, and curing ovens. They can withstand temperatures of up to 300 degrees Fahrenheit. In addition, they are inexpensive. However, steel phenolic wheels should not be used in wet environments.

Phenolic wheels may be a better choice if you want better floor protection. These wheels are also slightly quieter. They won’t rust or flatten out over time. These are also oil, grease, and spark-free. They are also less noisy than steel wheels. So if you’re looking for a new wheel, give phenolic wheels a try.

Aluminum

Phenolic wheels are built with durable, lightweight materials. These wheels are also bonded to aluminum for increased strength and durability. It offers excellent load capacity and shock absorption. Their cushioned rubber tread is also non-marking, providing floor protection. The material also resists liquids and cleaning agents. A phenolic wheel is a good choice for casters that are subjected to high temperatures.

In one study, a phenol-formaldehyde-lignin (PFL) resin was used to manufacture a grinding wheel. During this process, phenol was replaced by alkali lignin, while the remaining phenol was dissolved in a formaldehyde solution. After the preparation of the PFL resin, aluminum oxide particles were mixed with the mixture in a ratio of 1.5:1. The wheels were then placed in a press for 1.5 hours at 150 degrees Celsius, where they exhibited no cracks or breaks.

Polyurethane

A phenolic wheel is made of a material called polyurethane, which is a combination of canvas and resin. This substance provides a high load capacity and excellent resistance to oil, gasoline, and dilute acids. In addition, the wheel is non-metallic and quiet, making it ideal for high-heat applications. For these reasons, phenolic wheels are often used in autoclaves, baking, and curing ovens.

Phenolic wheels are 90D hardness and excellent durability when moving heavy loads. But, these wheels do not offer the best floor protection, debris rejection, or quiet operation. If your application requires a high capacity, you should look for polyurethane caster wheels. However, they should not be used in wet environments because moisture weakens the protective shell. Polyurethane wheels are relatively inexpensive but may not be suitable for wet applications.